The State of Iowa maintains a statute that restricts most truck combinations on its highways to 55 feet in overall length while allowing 60-foot doubles, 60-foot singles hauling livestock or farm equipment, and 65-foot singles.
Consolidated Freightways Corporation of Delaware, a major common carrier operating in 48 states under an Interstate Commerce Commission certificate, regularly transports goods through Iowa on Interstate 80 and Interstate 35 using both 55-foot singles and 65-foot doubles. Because Iowa bars 65-foot doubles, Consolidated must either switch to shorter permitted vehicles, detach and shuttle the trailers separately, or divert its longer rigs around the state entirely, adding roughly $2 million per year to its own operating costs and an estimated $12.6 million annually to the industry as a whole.
Iowa's length limits originated in a 1947 uniformity statute and were set at 60 feet in 1963. In 1974 the legislature passed a bill raising the limit to 65 feet for doubles. Governor Ray vetoed it, stating that the change would benefit out-of-state trucking firms at the expense of Iowa citizens. The legislature then enacted a border-cities exemption allowing municipalities abutting other states to adopt the neighboring state's longer limits. Additional exemptions permit Iowa truck manufacturers to ship 70-foot units and allow oversized mobile homes when moved from or to points inside the state.
Consolidated filed suit in the United States District Court for the Southern District of Iowa seeking declaratory and injunctive relief. After a 14-day trial that included comparative accident data, braking and maneuverability tests, and testimony from state and federal transportation officials, the District Court found that 65-foot doubles were as safe as the vehicles Iowa permits. The court further found that the length restriction caused affected trucks to travel more miles over more dangerous roads in other states, increasing overall accidents, injuries, fatalities, fuel consumption, and highway wear.
The Court of Appeals for the Eighth Circuit affirmed. Iowa appealed, and the Supreme Court noted probable jurisdiction. At trial Consolidated introduced 1978 accident statistics showing that its 65-foot doubles, driven 56 million miles on identical routes, produced 106 accidents with 17 injuries and one fatality, while its 55-foot singles produced 100 accidents with 27 injuries and one fatality. Iowa's own Department of Transportation study concluded that 65-foot twins had not been shown to be less safe than 60-foot twins or conventional semis. Iowa presented evidence that longer vehicles take more time to pass and clear intersections. Iowa also showed that longer trucks are somewhat more prone to jackknifing. No witness testified that 65-foot doubles were more dangerous overall than the trucks the state allows.
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